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Machining characterization and optimization under different cooling/lubrication conditions of Al-4Gr hybrid composites fabricated by vacuum sintering

Vacuum · Şubat 2023

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YÖKSİS Kayıtları
Machining characterization and optimization under different cooling/lubrication conditions of Al-4Gr hybrid composites fabricated by vacuum sintering
Vacuum · 2023 SCI-Expanded
DOKTOR ÖĞRETİM ÜYESİ ÜSAME ALİ USCA →

Makale Bilgileri

DergiVacuum
Yayın TarihiŞubat 2023
Cilt / Sayfa208
Özet In this study, the effects of different cooling/lubrication strategies and cutting parameters during milling hybrid composites based on Al-4Gr, a new material, were investigated. The main matrix was formed by adding Gr at a constant rate (4%) to Al. Hybrid composites were fabricated by vacuum sintering by adding WC and Al2O3 in different ratios (2-4-8 wt.%). Environmentally friendly cryogenic liquid nitrogen (cryo-LN2) and minimum quantity lubrication (MQL) fluids were used as cooling and lubricating environment in the milling process. Three different cutting speeds (150, 225, 300 m/min), three different feed rates (0.150, 0.225, 0.300 mm/rev) and a single depth of cut (0.5 mm) were selected for milling. Surface roughness, flank wear, cutting temperature, and chip morphology were evaluated for different cooling/lubrication environments. As a result, the cryo-LN2 environment reduced the surface roughness, flank wear, and cutting temperature by 34.9%, 18.5%, and 69.5%, respectively, compared to the dry medium. Adhesion wear was reduced in MQL and cryo-LN2 environments. In addition, it was determined by the analysis of variance that the most effective factor among the response parameters was cooling/lubrication. The cooling/lubrication environment has an effect of 74%, 58%, and 94% on surface roughness, flank wear, and cutting temperature, respectively.

Yazarlar (3)

1
Ünal Değirmenci
2
Üsame Ali Usca
3
Serhat Şap
ORCID: 0000-0001-5177-4952

Anahtar Kelimeler

Al-4Gr hybrid composites CNC milling Cryo-LN 2 Machinability performance MQL

Kurumlar

Bingöl Üniversitesi
Bingol Turkey

Metrikler

10
Atıf
3
Yazar
5
Anahtar Kelime