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SCI-Expanded JCR Q2 Özgün Makale Scopus
Theoretical and experimental research of edge inclination angle effect on minimum uncut chip thickness in oblique cutting of C45 steel
The International Journal of Advanced Manufacturing Technology 2022 Cilt 124
Scopus Eşleşmesi Bulundu
9
Atıf
124
Cilt
2299-2312
Sayfa
🔓
Açık Erişim
Scopus Yazarları: Tadeusz Mikolajczyk, Hubert Latos, Zygmunt Szczepaniak, Tomasz Paczkowski, Danil Yurievich Pimenov, Khaled Giasin, Mustafa Kuntoğlu
Özet
The minimum uncut chip thickness (MUCT) is an important phenomenon observed both in orthogonal and oblique cutting. Rounding the cutting edge influences the initiation of the cutting process and chip formation. In a previous study, the authors presented a theoretical analysis and experimental validation on the effect of edge inclination angle λs in the range of 0° to 60° on hmin in radial-free turning of C45 steel. The current work investigated the MUCT hmin in oblique cutting process of C45 steel, for extremely high value of edge inclination angle λs. In this research, a special technique based on milling tool machine using a special tool and sample is presented. Enabled model tests in the unprecedented range of angles λs not used in research to date. The samples were machined using a cutting speed vc = 0.063 m/min. Vertical feed of edge fv was determined by association on the applied sample slope (τ = 0.60–0.85 mm/m) and cutting speed vc. as fv = 37.8—53.5 μm/min. MUCT hmin parameter was measured using compensation for the effects of deformation, based on profilogram analysis. The machining experiments were carried out using a tool with rn = 185 μm. It was found that in the range of angles of 50° ≤ λs ≤ 85°, the MUCT decreases from hmin = 12 μm for λs = 50° to hmin = 4 μm for λs = 85°. Increasing λs by 35° resulted in up to threefold reduction in MUCT. The analysis of the experimental results of hmin for the range of studied λs angle confirmed authors previously reported theory for extreme values of λs. In optimization procedure based on LSM, chip flow angle coefficient was determined as k = 0.75 and critical value of rake angle γcf = -64.8°. This feature provides prediction of results with great accuracy to experimental value. The findings from this study opens the possibility of developing new tools for finishing operations in the field of oblique cutting with high values of λs angle. In addition, the results introduce new area for research on improving the surface quality based on lowering the effect of MUCT on surface roughness and explaining some aspects related to surface wear in the friction process.
Anahtar Kelimeler (Scopus)
Edge inclination angle Machining Minimum uncut chip thickness Oblique cutting

Anahtar Kelimeler

Edge inclination angle Machining Minimum uncut chip thickness Oblique cutting

Makale Bilgileri

Dergi The International Journal of Advanced Manufacturing Technology
ISSN 0268-3768
Yıl 2022 / 12. ay
Cilt / Sayı 124
Makale Türü Özgün Makale
Hakemlik Hakemli
Endeks SCI-Expanded
JCR Quartile Q2
TEŞV Puanı 2057,00
Yayın Dili Türkçe
Kapsam Uluslararası
Toplam Yazar 7 kişi
Erişim Türü Basılı+Elektronik
Erişim Linki Makaleye Git
Alan Mühendislik Temel Alanı Makine Mühendisliği Makine Tasarımı ve Makine Elemanları

YÖKSİS Yazar Kaydı

Yazar Adı Mikolajcyzk Tadeusz, Latos Hubert, Szczepaniak Zygmunt, Paczkowski Tomasz, PIMENOV DANIL YURIEVICH, GIASIN KHALED, KUNTOĞLU MUSTAFA
YÖKSİS ID 7569025

Metrikler

Scopus Atıf 9
JCR Quartile Q2
TEŞV Puanı 2057,00
Yazar Sayısı 7