Scopus Eşleşmesi Bulundu
19
Atıf
21
Cilt
893-904
Sayfa
🔓
Açık Erişim
Scopus Yazarları: Üsame Ali Usca, Mahir Uzun, Khaled Giasin, Danil Yurievich Pimenov, Chander Prakash, Serhat Şap
Özet
AISI 5140 steel is mostly used in gear manufacturing for variety of industries. Those gears can be manufactured via casting, powder metallurgy or forging techniques. Nevertheless, machining (via turning and milling processes) remains the most common manufacturing method to fabricate them. Milling of gears made from 5140 steel can be challenging due to the excessive energy consumption, rapid tool wear and poor surface finish. Therefore, traditional and environmentally friendly coolants are usually applied during machining to improve the surface finish and prolong tool life. The current study aims to investigate machinability performance of 5140 steel under different cooling/lubrication conditions. Several machinability metrics were investigated and analyzed (surface roughness, cutting temperature, tool wear, chip morphology, and energy consumption). Milling tests were performed under different cutting speeds (75 and 100 m/min), different feed rates (0.15 and 0.2 mm/rev) and dry, minimum quantity lubrication (MQL), and cryogenic liquid cooling/lubrication conditions (dry, MQL and cryo-LN2). The results showed that using Cryo-LN2 cooling/lubrication tended to improve all the investigated machinability metrics compared to dry condition. The surface roughness was reduced by approximately 54%, while the cutting temperature was reduced by 87%. Similarity, the cutting tool flank wear was reduced by 20% thus energy consumption was minimized by 15%. The current study shows the importance of cryogenic machining in industry for difficult to cut materials.
Anahtar Kelimeler (Scopus)
Dry
Gear manufacturing
Machinability
Minimum Quantity Lubrication (MQL)
AISI 5140
CNC milling
Cryogenic-LN 2
Anahtar Kelimeler
Dry
Gear manufacturing
Machinability
Minimum Quantity Lubrication (MQL)
AISI 5140
CNC milling
Cryogenic-LN 2
Makale Bilgileri
Dergi
Journal of Materials Research and Technology
ISSN
2238-7854
Yıl
2022
/ 11. ay
Cilt / Sayı
21
Sayfalar
893 – 904
Makale Türü
Özgün Makale
Hakemlik
Hakemli
Endeks
SCI-Expanded
JCR Quartile
Q1
TEŞV Puanı
3,00
Yayın Dili
İngilizce
Kapsam
Uluslararası
Toplam Yazar
6 kişi
Erişim Türü
Basılı+Elektronik
Erişim Linki
Makaleye Git
Sponsor
İnönü Üniversitesi BAP Birimi
Alan
Mühendislik Temel Alanı
Makine Mühendisliği
Üretim Teknolojileri
YÖKSİS Yazar Kaydı
Yazar Adı
USCA ÜSAME ALİ,UZUN MAHİR,ŞAP SERHAT,GIASIN KHALED,PIMENOV DANIL YURİEVICH,PRAKASH CHANDER
YÖKSİS ID
6471715
Hızlı Erişim
Metrikler
Scopus Atıf
19
JCR Quartile
Q1
TEŞV Puanı
3,00
Yazar Sayısı
6