CANLI
Yükleniyor Veriler getiriliyor…
SCI-Expanded JCR Q1 Özgün Makale Scopus
Determination of machinability metrics of AISI 5140 steel for gear manufacturing using different cooling/lubrication conditions
Journal of Materials Research and Technology 2022 Cilt 21
Scopus Eşleşmesi Bulundu
19
Atıf
21
Cilt
893-904
Sayfa
🔓
Açık Erişim
Scopus Yazarları: Üsame Ali Usca, Mahir Uzun, Khaled Giasin, Danil Yurievich Pimenov, Chander Prakash, Serhat Şap
Özet
AISI 5140 steel is mostly used in gear manufacturing for variety of industries. Those gears can be manufactured via casting, powder metallurgy or forging techniques. Nevertheless, machining (via turning and milling processes) remains the most common manufacturing method to fabricate them. Milling of gears made from 5140 steel can be challenging due to the excessive energy consumption, rapid tool wear and poor surface finish. Therefore, traditional and environmentally friendly coolants are usually applied during machining to improve the surface finish and prolong tool life. The current study aims to investigate machinability performance of 5140 steel under different cooling/lubrication conditions. Several machinability metrics were investigated and analyzed (surface roughness, cutting temperature, tool wear, chip morphology, and energy consumption). Milling tests were performed under different cutting speeds (75 and 100 m/min), different feed rates (0.15 and 0.2 mm/rev) and dry, minimum quantity lubrication (MQL), and cryogenic liquid cooling/lubrication conditions (dry, MQL and cryo-LN2). The results showed that using Cryo-LN2 cooling/lubrication tended to improve all the investigated machinability metrics compared to dry condition. The surface roughness was reduced by approximately 54%, while the cutting temperature was reduced by 87%. Similarity, the cutting tool flank wear was reduced by 20% thus energy consumption was minimized by 15%. The current study shows the importance of cryogenic machining in industry for difficult to cut materials.
Anahtar Kelimeler (Scopus)
Dry Gear manufacturing Machinability Minimum Quantity Lubrication (MQL) AISI 5140 CNC milling Cryogenic-LN 2

Anahtar Kelimeler

Dry Gear manufacturing Machinability Minimum Quantity Lubrication (MQL) AISI 5140 CNC milling Cryogenic-LN 2

Makale Bilgileri

Dergi Journal of Materials Research and Technology
ISSN 2238-7854
Yıl 2022 / 11. ay
Cilt / Sayı 21
Sayfalar 893 – 904
Makale Türü Özgün Makale
Hakemlik Hakemli
Endeks SCI-Expanded
JCR Quartile Q1
TEŞV Puanı 3,00
Yayın Dili İngilizce
Kapsam Uluslararası
Toplam Yazar 6 kişi
Erişim Türü Basılı+Elektronik
Erişim Linki Makaleye Git
Sponsor İnönü Üniversitesi BAP Birimi
Alan Mühendislik Temel Alanı Makine Mühendisliği Üretim Teknolojileri

YÖKSİS Yazar Kaydı

Yazar Adı USCA ÜSAME ALİ,UZUN MAHİR,ŞAP SERHAT,GIASIN KHALED,PIMENOV DANIL YURİEVICH,PRAKASH CHANDER
YÖKSİS ID 6471715

Metrikler

Scopus Atıf 19
JCR Quartile Q1
TEŞV Puanı 3,00
Yazar Sayısı 6