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SCI-Expanded JCR Q2 Özgün Makale Scopus
Effect of Cooling/Lubrication Conditions on Machining Performance: An Experimental Investigation of 1040 Steel Under Dry, MQL, and Nano-MQL Environments
Materials 2025 Cilt 18
Scopus Eşleşmesi Bulundu
18
Cilt
🔓
Açık Erişim
Scopus Yazarları: Emin Salur, Nursena Okcu, Mehmet Erdi Korkmaz, Kübra Kaya, Rüstem Binali, S. Bilal Çetinkal
Özet
The aim of this study is to evaluate the effect of various lubrication systems (dry cutting, MQL, and nano-MQL) on the machinability of AISI 1040 medium-carbon steel. By dispersing titanium carbide (TiC) nanoparticles into environmentally friendly sunflower oil, a new type of nano-MQL fluid was developed. Machinability parameters such as surface finish, cutting force, energy consumption, chip structure, and tool degradation were examined through scanning electron microscopy (SEM). Based on experimental observations, the use of the nano-MQL technique led to a notable enhancement in machining performance when compared to both dry and traditional MQL machining. In addition, surface roughness was substantially reduced with the nano-MQL, suggesting more effective lubrication and cooling. Reductions in cutting forces and energy consumption were also observed, indicating more efficient material removal and lower mechanical resistance. The SEM examination of the cutting tools proved the low wear rate of the nano-MQL, which exhibited less adhesion and more abrasion wear, and of dry cutting, which showed the most serious wear. Furthermore, chip morphology illustrations indicated that the chips of nano-MQL were relatively uniform and segmented, indicating superior chip breaking quality and cutting stability. The results suggest that employing TiC nanoparticles in MQL offers a clear enhancement of cutting performance in terms of process efficiency, surface quality, and tool wear. These results validate the capability of nano-MQL as an environmentally friendly and high-performance lubrication method for turning medium-carbon steels, supporting more sustainable and efficient manufacturing operations.
Anahtar Kelimeler (Scopus)
AISI 1040 cutting force energy consumption surface tool wear turning

Anahtar Kelimeler

AISI 1040 cutting force energy consumption surface tool wear turning

Makale Bilgileri

Dergi Materials
ISSN 1996-1944
Yıl 2025 / 8. ay
Cilt / Sayı 18
Makale Türü Özgün Makale
Hakemlik Hakemli
Endeks SCI-Expanded
JCR Quartile Q2
TEŞV Puanı 24,00
Yayın Dili İngilizce
Kapsam Uluslararası
Toplam Yazar 6 kişi
Erişim Türü Basılı+Elektronik
Erişim Linki Makaleye Git
Alan Mühendislik Temel Alanı Malzeme ve Metalurji Mühendisliği

YÖKSİS Yazar Kaydı

Yazar Adı SALUR EMİN,Okcu Nursena,KORKMAZ MEHMET ERDİ,Kaya Kübra,BİNALİ RÜSTEM,ÇETİNKAL SALİH BİLAL
YÖKSİS ID 9230286

Metrikler

JCR Quartile Q2
TEŞV Puanı 24,00
Yazar Sayısı 6